Vial Washing Machines

Vial Washing Machine, Vial Washer, Total Vial Washing Machine, Rotary Bottle Washing Machine Exporter, Automatic Bottle Washing Machine, Bottle Washing Machine Manufacturer & Suppliers, Vial Washer Manufacturer & Suppliers, Automatic High Speed Vial Washing Machine, Vial Washing Machine Manufacturer, Exporter & Suppliers, Vial Filling Machine, Linear Vial Washing Machine and Vial Sealing Machine Manufacturers, India, Gujarat, Ahmedabad

Automatic Linear Vial Washing Machine

MULTIJET AMPOULE/ VIAL WASHER MODEL DAVW 240 machine is used for washing from 1ml to 20ml ampoules and 2ml to 100ml glass vials with the help of changing parts,with standard unit of mechanical motorized cam operated valve system for observing proper wash of total six washing in one round, Vial Washing Machine is made up of stainless steel body reliable, flexible,non-corrosive and with changing parts it is energy efficient and easy to operate and robust to serve for long time. Automatic High Speed Vial Washing Machine is compact and according to customized requirement of client we manufactured it.

Automatic Linear Vial Washer

Vial Washing Machine dvw 150 appreciated by the prestigious clients for high performance and low maintenance. The automatic loading arrangement facilities loading of vials on to SS wire mesh conveyor through feed conveyor or vials are pressed manually from feed table. Manufacturer and Exporter of Total  Vial Washing Machine, Automatic Linear Vial Washing Machine, Bottle Washing Solution, Vacuum Cleaning Machines, Pre-Filled Syringe Sealing Machines, Automatic High Speed Liner Vial Washing Machine.

Multijet Ampoule & Vial Washing Machine

MULTIJET AMPOULE/ VIAL WASHER MODEL DAVW 240 Machine is used for washing from 1ml to 20ml ampoules and 2ml to 100ml glass vials with the help of changing parts, with standard unit of mechanical motorized cam operated valve system for observing proper wash of total six washing in one round, Best quality Vial Washing Machine is made up of stainless steel body reliable, flexible,non-corrosive and with changing parts it is energy efficient and easy to operate and robust to serve for long time. Vial Washer is compact and according to customized requirement of client we manufactured it.

Automatic External Vial Washing & Drying Machine

AUTOMATIC EXTERNAL VIAL WASHING MACHINE MODEL DEW -200 is specially designed to wash Vial with minimum contact of machine parts with Vials. OurAffordable Price Vial Washing Machine is having two different washes once it is washed by water jet and second by air jet to wash the vials and ampoules externally properly and within specified time because of this it is very convenient for industries to use it. It is checked to wash it several times for its best result, as huge vials and other tools are washed, Vial Washer is manufactured under observation by our experts and to meet the specific demands of the client we also export, and manufacture a wide range of these machines.

Automatic Linear Tunnel type Vial Washing Machine

MULTIJET AMPOULE/ VIAL WASHER MODEL DAVW 240 machine is used for washing from 1ml to 20ml ampoules and 2ml to 100ml glass vials with the help of changing parts,with standard unit of mechanical motorized cam operated valve system for observing proper wash of total six washing in one round, Rotary Vial Washing Machine is made up of stainless steel body reliable, flexible,non-corrosive and with changing parts it is energy efficient and easy to operate and robust to serve for long time. Vial Washing Machine Specifications are compact and according to customized requirement of client we manufactured it.



Automatic Linear Tunnel Washing Machine

Automatic Linear Vial Washing Machine MODEL DVW 80 is used for washing of ampoules utilized for filling medicines and other chemicals that is used in cosmetic industries this machine is user friendly, compact size, high strength, and efficient,also with mechanical vial loading platform, Automatic linear Vial Bottle Washing Solution is also equipped with multiple air and water wash for cleaning, it saves time as all parts such as nozzles, infeed worm, in feed inverter are made from SS316 material generally it is used in pharmaceuticals, and chemicals industries.

TECHNICAL SPECIFICATION :

Model No DVW – 80
Output 40 to 80 Vial / Min (Depending On Vial Size)
Power Supply

Main Unit : 0.75 Hp, 440 Volt, 3 Phase, 4 Wire System, 50 Hz
Optional Accessories
(3 Pumps - Pumping Station ) 2.25 Hp, 440 Volt,
3 Phase, 4 Wires System , 50 Hz
(Electrical Loading Platform) 0.25 Hp, 440 Volt.
3 Phase, 4 Wire System, 50 Hz

Optional Accessories 3 Pumps Pumping Station,
Vial Inspection Station,
Vial Loading Platform
Overall Dimension 3265 mm (L) x 1835 mm (W) x 850 mm (H) min
Input Specification 2 Ml (15 mm ) to 30 Ml (35 mm Dia)
Net Weight : 300 kgs, Gross Weight : 500 kgs
Utilities Fresh Water 5 Ltrs/ Min
DM Water 10 Ltrs/ Min
WFI Water 5 Ltrs/ Min
Air 30 CFM @ 5 Bar
Change Parts
Infeed Worm
Infeed Inverter
Exit Star Wheel
Infeed Star Wheel
Exit Feed Worm
Exit Inverter

WASHING CYCLES :

Internal /External
Washes
Washing Media
Consumption Liters/Min.
(Depending on Vial Size)
1st Wash
Recycled
Distilled + Fresh Water
01 To 4.8
2nd Wash
Air
---
3rd Wash
D.M. Water
01 To 4.8
4th Wash
D.M. Water
01 To 4.8
5th Wash
Air
---
6th Wash
Distilled Water (WFI)
01 To 4.8
7th Wash
Air
---
8th Wash
Silicon (optional )
---
Buyer should have to provide 3 bar Pressure at the Inlets of Filtered air.


Automatic Linear Tunnel type Vial Washing Machine

Vial Washing Machine dvw 150 appreciated by the prestigious clients for high performance and low maintenance. The automatic loading arrangement facilities loading of vials on to SS wire mesh conveyor through feed conveyor or vials are pressed manually from feed table. Manufacturer and Exporter of Total Vial Washing Machine, bottle washing solution, vacuum cleaning machines, pre-filled syringe sealing machines, automatic liner vial washing machine.

 

TECHNICAL SPECIFICATION :

Model No DVW – 150
Output 90 to 150 Vial / Min (Depending On Vial Size)
Power Supply

Main Unit : 1.5 Hp, 440 Volt, 3 Phase, 4 Wire System, 50 Hz
Optional Accessories
(3 Pumps - Pumping Station ) 2.25 Hp, 440 Volt,
3 Phase, 4 Wires System , 50 Hz
(Electrical Loading Platform) 0.25 Hp, 440 Volt.
3 Phase, 4 Wire System, 50 Hz

Optional Accessories 3 Pumps Pumping Station,
Vial Inspection Station,
Vial Loading Platform
Overall Dimension 4113 mm (L) x 2485 mm (W) x 850 mm (H) min
Input Specification 2 Ml (15 mm ) to 30 Ml (35 mm Dia)
Net Weight : 550 kgs, Gross Weight : 950 kgs
Utilities Fresh Water 5 Ltrs/ Min
DM Water 10 Ltrs/ Min
WFI Water 5 Ltrs/ Min
Air 30 CFM @ 5 Bar
Change Parts
Infeed Worm
Infeed Inverter
Exit Star Wheel
Infeed Star Wheel
Exit Feed Worm
Exit Inverter

WASHING CYCLES :

Internal /External
Washes
Washing Media
Consumption Liters/Min.
(Depending on Vial Size)
1st Wash
Recycled
Distilled + Fresh Water
01 To 4.8
2nd Wash
Air
---
3rd Wash
D.M. Water
01 To 4.8
4th Wash
D.M. Water
01 To 4.8
5th Wash
Air
---
6th Wash
Distilled Water (WFI)
01 To 4.8
7th Wash
Air
---
8th Wash
Silicon (optional )
---
Buyer should have to provide 3 bar Pressure at the Inlets of Filtered air.


Multijet Ampoule & Vial Washing Machine

MULTIJET AMPOULE/ VIAL WASHER MODEL DAVW 240 machine is used for washing from 1ml to 20ml ampoules and 2ml to 100ml glass vials with the help of changing parts,with standard unit of mechanical motorized cam operated valve system for observing proper wash of total six washing in one round, Ampoule Washing Machine is made up of stainless steel body reliable, flexible,non-corrosive and with changing parts it is energy efficient and easy to operate and robust to serve for long time. Multi Jet Vial Ampoule Washing Machine is compact and according to customized requirement of client we manufactured it.

 

TECHNICAL SPECIFICATION :

Model No DAVW – 240
Output Each cycle time will be of approximately 58 seconds.
30 to 40 cycles/Hour can be achieved depending the operator's efficiency.
Power Supply

Main Unit : 0.25 Hp, 415 Volt, 3 Phase, 4 Wire System, 50 Hz

Overall Dimension 1100 mm (L) x 1050 mm (W) x 1200 mm (H) min
Input Specification Ampoule : 1 Ml to 20 Ml (with the help of suitable needle plate & Comby Tray).

Vial : 2 Ml to 100 Ml (with the help of suitable needle plate & Comby Tray).

Net Weight :
 120 kgs, Gross Weight : 250 kgs
Utilities DM Water 16 Ltrs/ Cycle
WFI Water 8 Ltrs/ Cycle
Air 20 CFM @ 5 Bar

(Buyer should have to provide 3 bar pressure at the inlet of filtered air)
Change Parts Multijet needles plate
Comby Trays

WASHING CYCLES :

Internal /External
Washes
Washing Media
1st Wash
D.M. Water
2nd Wash
Air
3rd Wash
D.M. Water
4th Wash
Air
5th Wash
WFI Water
6th Wash
Air


Automatic External Vial Washing & Drying Machine

AUTOMATIC EXTERNAL VIAL WASHING MACHINE MODEL DEW -200 is specially designed to wash Vial with minimum contact of machine parts with Vials. Vial Washer is having two different washes once it is washed by water jet and second by air jet to wash the vials and ampoules externally properly and within specified time because of this it is very convenient for industries to use it. It is checked to wash it several times for its best result, as huge vials and other tools are washed, External Vial Washing & Drying Machine is manufactured under observation by our experts and to meet the specific demands of the client we also export, and manufacture a wide range of these machines.

 

TECHNICAL SPECIFICATION :

BASIC MACHINE

 
PLC control for machine.
Infeed & outfeed Turn  Tables
Imported Gear motor for main drive, unscramble and scrambler
A.C. Frequency drive for main drive, unscramble and scrambler
“ No vial No Washing” system
Acrylic Cabinet for machine

UTILITIES

 
Pneumatic Air :  Filtered, oil free, sterile low pressure
Air at 5kg/cm (4/6 bar) 150 Cfm.
Water supply : 120 Liter/hour (Approx)

Note : You can reuse the drain DM water which is used in the vial washing machine.

SALIENT
FEATURES

 
Total cGMP model]
S.S frame structure
Can handle vial sizes from 5ml to 100ml without any change parts
(No change parts required)
“NO VIAL NO WASHING” system eliminates wastage of  water & air
Easy cleaning & maintaining
Machine is equipped with PLC system
Stops supply of water  & air when acrylic doors opened during operation.
Indication & alarm in PLC
Normal water required for washing. Not hot water required
When there is on vial on conveyor. It stops the water & air supply
MACHINE SPECIFICATIONS

 



Model No. : DEW – 200
Direction   :  Left to Right
Production Rate : Up to 200 Vials/Min. For single dose
Electrical Supply : 210 Volts 3 Phase 50/60 Hz (5 wire)
Power Requirement  : 2 HP
Height of Conveyor :  900mm (approx)
Dimensions :  3870mm (L) x 930mm (W) x 1550mm (H)
Net Weight  : 550 kgs. (Approx.)
Gross Weight :  1211 kgs. (Approx

INPUT SPECIFICATION

Container Diameter : 25 mm to 60 mm max.
Height : 38 mm to 120 mm

Salient features of MULTIJET AMPOULE/ VIAL WASHERMACHINE MODEL DEW -200:

  • positive & rushed jets through washing needle for pressure cleaning at minimum usage for washing means
  • complete design concept of pressure tank for reverses & continuous supply of washes
  • Both internal & external washing ensuring absolutely & continuous ampoule and vial after sequential washing
  • Machine is Energy efficient, user friendly, high strength


Automatic Linear Tunnel type Vial Washing Machine

AUTOMATIC LINEAR TUNNEL TYPE VIAL WASHING MACHINE MODEL DVWT-150 is made from stainless steel material using SS316 material which is high strength,non-corrosive and user friendly, it is operated automatically and also offers such system as when no vial no washing system and saves water. High Speed Linear Tunnel Type Vial washing Machine suitable for glass/pet bottles and finds wide application in pharmaceuticals, food, distilleries industries also is used for washing round vial sizes of 5ml to 30 ml pack size with maximum speed of 120 Vial per minute. Vial Washing Machine so manufactured that it washes each vials from inside and outer side properly without any manual help it works automatically which saves time.

 

TECHNICAL SPECIFICATION :

Model No DVWT-150
Production Rate 90 to 120 Vials/Pin (depending on vial size)
No of Nozzles

13 in each section. Total 78 Nozzles

Power Characteristic 440 Volts, 3 Phase, 60 Hz
Power Required 1 HP for main machine
1 HP for 2 nos. centrifugal pumps
Storage Tanks 2 Nos. of 50 liters each
Input Specification Vial : 2 ml to 30 ml


Automatic Linear Tunnel Washing Machine

AUTOMATIC LINEAR TUNNEL TYPE VIAL WASHING MACHINE MODEL DVWT-250 machines are available with SSPump and SS tank, is very rigid and can be operated for continuous operation, long working hours without any trouble. It is totally made from SS316 material parts such as spraying nozzles, magnetic valve, conveyor belt, etc are very durable for working of machines. Automatic Linear Tunnel Washing Machine of ModelDVWT-250 is suitable for washing of different size of vials; round vials are washed with high pressure spraying nozzles. Our technicians observe the machine and tested on various bases for its better functioning.

 

TECHNICAL SPECIFICATION :

Model No DVWT-250
Production Rate 240 Vials / Min.
Power Specification

5 HP Total, 440 Volts, 3 Ph. 50 Hz.

Net Weight 1500 Kgs.
Gross Weight 2500 Kgs.
Overall Dimension 2600 mm (L) x 2100 mm (W) x 1600 (H)
Input Specification Round Container : 5 ml to 30 ml without any change parts


High Speed Linear Tunnel Type Vial Washing Machine

High Speed Linear Tunnel Type Vial washing Machine suitable for glass/pet bottles and finds wide application in pharmaceuticals, food, distilleries industries. The tunnel type Linear Vial Washing Machine is such that departure is maintained between feeding zone and discharge zone of the washed containers. All the mechanical drives are separated and isolated from the washing zone.


A Top class material only are used for developed, with careful choice of components, thus taking in to consideration of all aspects of sanitation and complying with the pharmaceuticals requirements. The Machine is fabricated with SS sheet including basic frame & Covered with SS 304. All Parts coming in contact with washing zones/jet are made from SS316.

 

TECHNICAL SPECIFICATION :

Model No DVWT-300
Direction Left to Right
Suitable for washing of

3ml, 5ml, 10ml, 15ml, 20ml and 30ml, vials.

Output 150 Vials to 300 Vials / Min
Dimension Approx 3500mm L x 1500mm W x 1675mm H
Electric Rating

4 HP Total

1 HP Motor for Main Drive………………..1 No
0.5 HP Motor for Conveyor Drive……….1 No
1.0 HP Motor for Centrifugal Pump…….2Nos

Power Requirement 440 volts, 3phase (4 wire system) 50HZ.
Water Consumption 400 to 600 Ltr / Hour
Water Tank 60 Ltr Capacity (Each 2 Nos.)
Height of Conveyor Min 800mm to 900mm Max.
Air Consumption 20 cfm
Net Weight 1200 Kgs (Approx)
Gross weight 1750 Kgs (Approx)

OPERATION :

Vials pushed from infeed tray and then move on wire woven conveyor belt, which align the vial in correct position, to enter into the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the vial inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters. Each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of vials passes through the washing cycles selected.

The duly washed vials then delivered to the Outfeed tray with neck opening upward and then automatically re ordered to a drying and sterilizing tunnel with back pressure.

 

SALIENT FEATURES :

  • Machine structure made by SS 304 with argon welded.
  • SS Tanks & trays made from SS 316 by argon welded with round corner.
  • SS pump made from SS 316 with mechanical seal Monoblock pump.
  • SS filter housing made from SS 316.
  • All Nozzles made from SS 316.
  • Imported Gear Motor for main drive and conveyor.
  • Infeed Conveyor belt system.
  • AC Variable drives for Main drive and conveyor.
  • Pumps with tank (60 Ltr each) 2 Nos.
  • Pumps are provided in the machine, which gives a full pressure to wash vials properly.
  • Low RPM & Maximum output.
  • No Change parts are required.
  • All Parts coming in contact with washing zones/jet are made from SS316.
  • Special Pocket system ensures easy and trouble free washing of vials for outer & inner side.
  • Water recycling arrangement is possible as per client’s requirement.
  • Indexing motion makes easier for syringes to move inside vial, when it is in stationery motion.
  • A special clutch device is available for stoppage of the machine in the event, vial is over turned or over diameter.

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